AI-MES Driven

AI-Driven
Reshaping Precision Molding

10 AI agents working in harmony. 78 injection machines running 22h/day unmanned. From 0.5g micro parts to 1000g structural components. 96%-98% yield rate.

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78
Smart IM Machines · 120T-450T
  • 10 AI agents full-process collaboration
  • 22h/day unmanned production
  • 0.5g - 1000g full spectrum coverage
  • 96% - 98% yield rate
  • ISO 9001 / IATF 16949 certified
78
Smart IM Machines
120T - 450T Full Range
10
AI Agents
Full Auto Collaboration
22h
Daily Runtime
Unmanned Production
96-98%
Yield Rate
AI Real-Time Control
Hesheng Smart Manufacturing Base — Willing Industrial Park Phase II, Huizhou

Not a traditional factory.
An AI-driven smart plant.

Guangdong Hesheng Precision Technology Co., Ltd., based in Shuikou, Huizhou — inside Willing Industrial Park Phase II — is a precision injection molding enterprise powered by our self-developed AI-MES system.

78 smart IM machines connected via OPC-UA to AI-MES. 10 AI agents handle order intake, process engineering, scheduling, production, quality, and maintenance. It's not "machines replacing people" — it's "AI managing machines."

We serve automotive, electronics, medical, and appliance industries with industry-leading yield rates and equipment utilization that deliver quantifiable cost advantages.

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Core Advantage

AI-MES Intelligent Production System

Not traditional MES software — 10 AI agents working as a "digital factory brain"

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Smart Order Intake

AI parses requirements, matches process parameters, generates production plans. From drawing to scheduling in minutes.

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Process Engineering

Molding knowledge base recommends optimal process routes and parameters. Reduces trial runs by 50%+.

📦

Material Manager

Real-time inventory monitoring, auto-replenishment, JIT delivery. Eliminates material shortage downtime, cuts inventory cost by 30%.

🏭

Production Commander

78-machine intelligent scheduling, dynamic priority adjustment. Equipment utilization boosted from 35% to 92%.

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Quality Guardian

AI vision inspection + real-time SPC. Auto-defect rejection. Yield rate improved from industry average 82% to 96%-98%.

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Equipment Doctor

Predictive maintenance, 48h early warning. Unplanned downtime reduced by 80%, equipment lifespan extended by 30%.

Core Competency

Mold Engineering & Support

Mold is the soul of injection molding. In-house mold design, manufacturing, and maintenance — full lifecycle support from DFM to mass production

📐

DFM Analysis

DFM report within 24 hours of receiving drawings. Wall thickness, draft angle, gate optimization, shrinkage risk assessment. Problems eliminated before tooling. 2000+ DFM reports completed, first-trial success rate ≥92%.

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Precision Mold Design

In-house design team, 50+ new molds/month. Multi-cavity (up to 32), hot runner, insert molding, two-shot. Full 3D design (UG/SolidWorks) + Moldflow simulation. 80% of design time is spent on concept — parting line, gating, cooling, ejection, venting. Good designers must understand how plastic flows, cools, and shrinks inside the mold.

⚙️

Mold Manufacturing & Steel Verification

CNC high-speed machining + EDM + wire cutting + precision grinding. Steel: S136/H13/718H/P20. Every batch verified by spectrometry with supplier certificate. EDM electrode wear strictly controlled, spark texture to VDI3400 standard, mirror EDM near-polish quality. Wire cutting: cut-trim-trim for ±0.01mm accuracy, mirror polish Ra0.05μm.

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Heat Treatment System

Vacuum hardening + deep cryogenic treatment + nitriding/PVD coating. Vacuum hardening minimizes distortion vs. conventional methods. Nitriding + PVD doubles mold lifespan. Every mold comes with furnace temperature curve. Hardness, tempering temperature, and cryogenic treatment fully traceable — no black-box outsourcing.

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Mold Trial & Documentation

In-house trial workshop, full tonnage range. T0 analysis report same day, modification plan + T1 schedule within 3 days. CPK ≥ 1.33 for reliable process capability. Tf acceptance includes complete mold package: material certificate, heat treatment curves, critical dimension report, trial parameter log, full-dimension sample report. AI-MES auto-compares design vs. actual. Average ≤3 trials to mass production.

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Mold Lifecycle Management

Electronic archive for every mold: shot count, maintenance log, repair history. Precision molds: major service at 50-80K shots (ejector pins, cavity surface, guide posts). Wear parts replaced at 300K shots. Cavity accuracy assessed at 1M+ shots. AI-MES predicts maintenance windows — planned proactively, not reactively. Mold lifespan extended 30%+.

📊

Mold Asset Management

AI-MES tracks all mold assets: location, status, scheduling integration. Customer molds stored separately with NDA protection. Mold custody, managed maintenance, and periodic reports available.

Hesheng mold workshop — CNC precision machining centers
Mold Workshop · CNC high-speed machining centers — the mold is the soul of molding
Industries Served

Six High-End Manufacturing Sectors

From automotive engine bay to medical precision devices — every industry we serve demands extreme quality

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Automotive

Engine bay / Interior / Electrical

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Electronics

Connectors / Sensors / Precision parts

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Medical

Precision devices / Diagnostics / Consumables

🏠

Appliances

Precision housings / Drive parts / Seals

⚡

New Energy

Battery components / Charging / Energy storage

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Industrial

Engineering parts / Fluid control / Drive systems

Ready to experience AI-driven precision molding?

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